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Packaging Roll To Roll Vacuum Coating Machine Roll to Roll Vacuum Metallizer Machine for Pet Opp Cpp Plastic Film

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Hubei Lion King Vacuum Technology Co., Ltd.

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Packaging Roll To Roll Vacuum Coating Machine Roll to Roll Vacuum Metallizer Machine for Pet Opp Cpp Plastic Film

Name: Packaging Roll To Roll Vacuum Coating Machine Roll to Roll Vacuum Metallizer Machine for Pet Opp Cpp Plastic Film
Brand: Lion King
Price: 1 USD

Place of Origin : Guangdong

MOQ : 1

Brand Name : Lion King

Certification : CE

Delivery Time : 20

Coating Uniformity : ±1%

Coating Thickness : 0.1-1mm

Coating Monitoring System : Real-time

Coating Pressure : Vacuum

Coating Method : Roll to Roll

Coating Temperature : Adjustable

Coating Speed : Up to 100m/min

Coating Control System : PLC

Coating Type : Vacuum

Coating Size : Customizable

Application : Coating

Coating Environment : Controlled

Voltage : 380v three phase 50-60HZ

Dimension : 25000mm*2500mm*1500mm

Drying Method : Hot Air, Infrared, UV

Model : JZ-1800#

Substrate Material : Film, Paper, Fabric

Power Supply : AC 380V, 50Hz

Power : 18KW*3

Coating Material : Liquid, Paste, Powder

Working Speed : 15-20m/min

Number Of Machines : 1

Colour Mode : white and yellow

Condition : New

Painting Speed : 15-25m/min

Unwinding Method : Single Station, Double Station

Working Width : 1800mm

Heating Method : Electric, Gas, Steam

Rewinding Method : Single Station, Double Station

Warranty : 1 year

After-Sales Service : Engineers available to service machinery overseas

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Roll-to-Roll Vacuum Coating Equipment

Technology Overview

Roll-to-roll (R2R) vacuum coating is a continuous PVD process designed for high-throughput deposition on flexible substrates like plastics, metal foils, and paper. It combines vacuum evaporation, sputtering, or plasma-enhanced techniques to create functional films for packaging, electronics, and renewable energy applications.

Working Principle

Continuous Substrate Handling: The substrate is unwound from a roll, passed through vacuum chambers for deposition, and rewound after processing.
Vacuum Integration: Multi-chamber designs separate coating zones to prevent cross-contamination (e.g., sputtering for metal layers and evaporation for oxides) .
Precision Control: Advanced tension and alignment systems ensure uniform film thickness (±2%) across the web.

Key Advantages

Mass Production Efficiency: Deposition speeds up to 100 m/min with minimal material waste.
Cost-Effectiveness: Reduces labor and energy costs compared to batch processes.
Functional Versatility: Supports barrier coatings, conductive layers, and decorative finishes.
Sustainability: Enables lightweight, recyclable packaging solutions.

Applied Industries

Packaging: Metalized films for food and beverage containers.
Electronics: Flexible circuits and OLED displays.
Solar Energy: Transparent conductive oxides on PV modules.
Automotive: Window films with UV/IR protection.

Coating Effects & Colors

Surface Finishes: Metallic mirror finishes, matte textures, or holographic effects.
Color Options: Customizable via reactive deposition (e.g., transparent blue for solar control).

Structure Types

Single-Chamber: Simplified design for basic coatings.
Multi-Chamber: Segmented into pre-treatment, deposition, and post-treatment zones.
In-Line Integration: Combines coating with printing or laminating processes.

Substrate Materials

PET, PP, aluminum foil, paper, and textile fabrics.

Coating Materials

Metals: Al, Cu, Ag for conductive layers.
Oxides: SiO₂, Al₂O₃ for barrier coatings.
Polymers: Plasma-polymerized films for adhesion promotion.

Supporting Production Lines

Integrates with online inspection systems (e.g., thickness sensors) and converting processes (e.g., slitting, rewinding).

Consumables

Targets (sputtering), evaporation sources (Al wire), and inert gases (Ar, N₂).

Applications

Packaging: High-barrier films for shelf-life extension.
Flexible Electronics: Touch sensors and thin-film batteries.
Architectural Films: Energy-efficient window coatings.

Customization

Our R2R systems are engineered with modular vacuum chambers, advanced roll handling, and recipe-driven software to meet the most demanding industrial requirements.

Our company specializes in designing and manufacturing custom vacuum coating solutions for magnetron sputtering, multi-arc ion plating, and roll-to-roll systems. We offer tailored vacuum pumping systems, precision control electronics, and process optimization to ensure seamless integration into your production workflow. Contact us to explore how our technologies can elevate your coating capabilities.

Model	H1400	H1500	H1600
Dia. of chamber (mm)	1400	1500	1600
Max. web dia. (mm)	600	700	700-750
Boats (piece)	12	12	12~16
Web width (mm)	600~1250	600~1250	1050~1800
Wire-feeding speed (m/min)	0~5	0~5	0~5
Working power (Kw)	80~150	90~180	100~200
Winding speed (m/min)	100~400	100~500	100~500
Occupied area (m)	1084.6	1084.6	1084.8

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